HPGR Trade-off Study Document No. 0652720100-REP-R0004-02 Third Party Disclaimer The content of this document is not intended for the use of, nor is it intended to be relied upon by any person, firm or ... • two ball mills of 6.10 m diameter and 10.21 m length, which uses a maximum of 6,700 kW each • a 315 kW cone crusher.
o HPGR was expected to consume less energy per tonne of ball mill feed compared with conventional solutions o It was also expected that ball mill specific energy consumption would be lower (compared with conventional solutions), this resulting from incipient cracks present in BM feed particles • High mechanical and process availability
For this purpose, the HPGR offers the advantage that the HPGR's discharge contains considerable amounts of finer product at a reduced material …
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Pressure controlled HPGR assures that the right pressure is applied for the specific material • HPGR streamlines transition between crushing and grinding by accepting larger feed size than ball mills and producing finer size particles than cone crushers Enduron ® High Pressure Grinding Rolls 67 Compared to other crushers Compared to other ...
Fig. 4 shows the final mass-water recovery for the flotation tests performed on the HPGR and ball mill products for the (a) Merensky and (b) UG2 platinum ores. The relationship between mass and water recovery is a good indication of the amount of floating material obtained irrespective of the total water recovered ( Wiese et al., 2006 ).
Modelling of HPGR Edge recycling with progressive grinding data ... to be performed to support the sizing of the HPGR. This paper takes a view on modelling work with HPGR to predict throughput, specific energy ... downstream applications such as ball milling in case of pregrinding, or balling in case of iron ore pellet feed regrinding.
performed on the HPGR and ball mill products for the (a) Merensky. and (b) UG2 platinum ores. The relationship between mass and. water recovery is a …
Hakan Benzer. This paper aimed to investigate the applicability of impact bed breakage test for model fitting of continuous dry horizontal stirred mill. Initially, the breakage tests were ...
A method of grinding a mineral-containing ore, which includes grinding the mineral-containing ore in a primary milling process and thereafter fine grinding the mineral-containing ore in a secondary ball-mill. A composite grinding medium comprising a mixture of steel balls and pebbles is used in the secondary ball-mill. The pebbles have an average size which is relatively …
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12%The results from the ballability studies demonstrated a satisfactory performance using coarser pellet feed (1500 and 1660cm 2 /g) generated from the higher moisture feed (9.0–9.5%) after five and seven recirculation cycles compared to the ball mill/HPGR (1810 cm 2 /g) pellet feed.
the HPGR - ball mill circuit achieved a 21% reduction in energ y consumption over the existing SAG - ball ... first stage of HPGR crushing. Recycle tests were performed to simulate the HPGR performance in clo sed circuit with a screen and to determine the associated specific energy values. Energy readings obtained from
the inventor of HPGR, and his colleagues performed on interparticle breakage (Schönert, 1985, 1988). From his ... fied by ball milling, loose-bed comminution has the low-est efficiency, which is due to the hit-and-miss mode of energy transfer during particle/ball impacts. Schönert
Coordinate, control, review and oversee all mechanical maintenance activities in designated mill operation area (e.g., N/S Mill, Crusher, SAG Mill, HPGR Expansion, etc.), in order to support operations in increasing production rate and make sure that all maintenance support are performed in a timely manner with minimized incident rate and within targeted operating …
In HPGR-ball mill circuit, when the compression of the grinding efficiency of HPGR and ball mill circuits separately, it can be seen that HPGR circuit is very efficient. Although VRM is also very effective grinding equipment, it consumes too more energy to transport the material from grinding table to dynamic separator by air inside the mill.
SAG milling and Ball Mill comminution tests. UBC. ... HPGR specific throughput ("m-dot ... A single pilot plant test was also performed using a …
The pilot tests performed by in 2010 were conducted in the HRC TM 300; additional information about this equipment and its methodology can be found in Oliveira (2015) OLIVEIRA, R. N. M. Análise do desempenho do HRCTM HPGR em circuito piloto. (2015).
BOND BALL MILL GRINDABILITY The Bond ball mill grindability test is performed according to the original Bond procedure [4]. It requires 10kg of minus 6-mesh (3.35mm) material that is preferably prepared at the testing facility, by stagecrushing the sample to passing 6-mesh, but normally less than 5kg are actually used in the test.
The work presented in the following thesis was performed solely by the author. Some of the information provided in Chapter 4 was published in the following paper: Drozdiak, J., Nadolski, S., Bamber, A., Klein, B., & Wilson, S. (2010). A Comparison of the ... Figure 4-14 HPGR / …
Our HPGR is a perfect complementary tool to work in conjunction with, and even enhance the performance of traditional grinding mills and fixed-gap crushers. The HPGR exposes feed material to very high pressure for a short amount of time. ... lowering the Bond work index of the ore and reducing the ball mill power required downstream. F-Series HPGR.
characteristics of a HPGR product due to damaging effect of rolls on a certain proportion of the feed material (De 1995; Fuerstenau, De, and Kapur 2004; Camalan and Hoşten 2013). Although numerous studies were performed on the effect of HPGR on subsequent ball mill
performed a series of tests on a lab scale HPGR which was fitted with pressure sensors embedded in the roll. When operating with traditional cheek plates, the pressure at the edges was much lower than the pressure at the center. This corresponds to the region of the roll which would generally produce a coarser product.
High pressure grinding roll (HPGR) solutions can offer improved grinding and energy efficiency, but the technology still faces challenges in achieving more widespread adoption. Mining Magazine caught up with Christoph Hoetzel, Head of Outotec's Grinding Business Line, to find out more about HPGR technology and its future.
Results from this research showed that operating the first-stage HPGR in open circuit and the second stage in closed circuit with a 710µm screen, resulted in a circuit energy requirement of 14.85kWh/t, a reduction of 9.2 and 16.7% over the HPGR / ball mill and cone crusher / ball mill circuits, respectively.
High pressure grinding rolls(HPGR) introduction. GM series HPGR is composed of two squeezing rollers,which are rotated in opposite direction but synchronously.The material is fed from the top of the rollers and enters into the gap between the rollers.The material would be crushed by the high pressure of rollers and discharged a a solid cake.Its mainly used for …
Investigation on the particle size and shape of iron ore pellet feed using ball mill and HPGR 909 areas of 500–1600 cm2 g-1. The concentrate must therefore be re-ground in order to prepare suitable pellet feed. High pressure grinding roll …
The HPGR-ball mill circuit comprises a reverse-closed secondary crushing circuit prior to a closed HPGR circuit, followed by a reversed-closed ball-mill circuit with cyclones (See Figure 2). The vibrating screen decks were set to an aperture …